Scottish lauj kaub tseem 3500L Ntxuav Tseem & 2500L Ntsuj Plig Tseem Muaj xws li:
lub Ntxuav-, nruab nrab-, thiab tus Ntsuj Plig tseem. Saib qhov sib txawv qhov ntau thiab tsawg thiab cov duab thiab qhov reflux cuam tshuam qhov saj ntawm Scotch whisky.
Lub lauj kaub tseem nyob ntawm nws qhov yooj yim tshaj plaws muaj lub lauj kaub loj lossis lub lauj kaub uas tau rhaub los ntawm hauv qab, boiling dej cawv thiab cia cov vapors xa mus rau lub condenser thiab sib cais.
Nkag siab Whisky Stills: Pots, Kem, Hybrids
Muaj ntau qhov kev saib xyuas rau txoj kev uas whiskey muaj hnub nyoog. Tham nrog ib tus neeg haus dej cawv xws li haus cawv thiab nws yuav muaj peev xwm tso tau qee qhov quav rau koj. Txawm li cas los xij, cov cuab yeej uas yog lub luag haujlwm ua rau tus ntsuj plig, lub whiskey tseem, feem ntau yog ib qho kev paub tsis meej.
Pot Stills vs. Kem Stills
Lub ntsiab lus pib pom tseeb hauv txhua qhov kev sib tham ntawm whiskey distillation yog lub lauj kaub tseem sib piv rau kab tseem. Lub lauj kaub tseem nyob ntawm nws qhov yooj yim tshaj plaws muaj lub lauj kaub loj lossis lub lauj kaub uas tau rhaub los ntawm hauv qab, boiling dej cawv thiab cia cov vapors xa mus rau lub condenser thiab sib cais.
Nrog kem distillation, lub mash nkag mus ze rau sab saum toj ntawm qhov tseem thiab pib ntws downward. Qhov no coj nws los ze zog mus rau qhov cua sov, thiab thaum nws rhuab txaus kom evaporate, lub vapor nce los ntawm ib tug series ntawm partitions hu ua daim hlau los yog stripping daim hlau. Ntawm txhua qhov platealong txoj kev, cov vapor xaus tawm tom qab qee qhov ntawm nws cov khoom hnyav dua thiab cogeners.
Lub ntsiab lus tseem ceeb tshaj plaws ntawm qhov sib txawv ntawm lub lauj kaub tseem thiab kab tseem yog lub lauj kaub tseem ua haujlwm ntawm ib pawg los ntawm batch hauv paus, thaum kem tseem yuav ua haujlwm tsis tu ncua. Qhov no yog vim li cas lawv qee zaum hu uatsis tu ncuatseem. Tsis tas li ntawd, kem tseem uas tau rigged ua li ntawd tuaj yeem tsim tus ntsuj plig ntau dua 95% ABV, ze li ntawm ethanol ntshiab, thaum lub lauj kaub tseem tsis tuaj yeem ua tiav qhov rov qab los.
Cua sov ntawm lub lauj kaub:
tuaj yeem ua tau chav fais fab, hluav taws ncaj qha, chav cua sov coil sab hauv
Lub lauj kaub tseem rhuab tsis ncaj, nrog chav, zoo li txawv kiag li ntawm sab hauv. Hauv qab yuav zoo li me ntsis conical ntawm qhov chaw, kom cov seem ntawm cov distillation (lub lauj kaub ale) tau yooj yim ntws tawm mus rau hauv cov yeeb nkab. Tej yam yooj yim nab-zoo li cov kav dej tau siv rau thawj indirect cua sov tshuab. Lawv khiav ze rau hauv qab thiab cov phab ntsa kom khaws cov cua sov los ntawm sab nraud thiab hauv qab, zoo li nyob rau hauv qhov ncaj qha rhuab Stills.
Txheej Thaum tshav kub kub rwb thaiv tsev txheej rau sab nraum lub lauj kaub:
Muaj plaub Yam Tseem Ceeb Upper Pot Tseem Hom:
Upper ib feem ntawm lub lauj kaub tseem
Qhov tseem nyob hauv daim duab saum toj no tuaj yeem pom raws li tus qauv ntawm txhua lub lauj kaub tseem. Sab saum toj yog ua los ntawm plaub qhov chaw. Thawj yog lub hau kheej kheej A, uas npog lub lauj kaub rau sab saud. Lub caj dab conical thiab siab C yog txuas rau lub hau ntawm kev sib txuas nruab nrab B. Lub caj npab lyne yog txuas nrog lub caj dab los ntawm khoov D.
Cua txias Condenser:
Khoom siv: T2 tooj liab;
Style: Plhaub-Thiab-Tube hom (Kem hom), Sab hauv tooj liab raj, nrog ntau deflectors nyob rau hauv nruab nrab, cov pa cawv cawv mus txog lub plhaub sab, thiab cov dej txias mus los ntawm lub raj sab;
Idealized Irish Scottish Whisky lauj kaub Tseem Distillery Turnkey System Tag Nrho Cov Khoom Siv Ntau Lawm
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Malt Silo (Yeem) |
Conveyor system rau grain thauj mus rau lub zeb Measurable thiab adjustable-rate/volume |
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Grist Mill |
Rauj / Roller (2/4)? >750kg / h yog pub ncaj qha rau mashing ntaus ntawv Kev tawg pov thawj |
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Siab zog magnetic particle remover |
Auger / Conveyor system rau kev thauj mus los ncaj qha mus rau mashing ntaus ntawv lossis grist hauv plua plav txo tswj qhov system |
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Grist Bin |
Qhov loj me raws li tuav ib qho ua tiav rau hauv lub tshuab mashing Grist flow restrictor |
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Mashing Device |
Mash/Lauter Tun |
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Temperature monitor thiab controllable: |
Cua sov thiab txias |
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Grist hydrator |
Self-emptying / Grain scraper (pib / phau ntawv?) High torque agitator / grain txaj rake nrog zoo inversion tswj (Non-compacting) thiab VFD ceev tswj Tshem tau cuav hauv qab rau kev tu kom huv |
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CIP |
Recirculation / Vorlauf system Sparging system (Muaj peev xwm kos los ntawm lub cev tsis muaj zog wort) Teeb rau German / Fly sparging Automated tswj system (Tsub, Sijhawm, Volumes, Recipes (recirc thiab lwm yam) Grain chute thiab siv nplej / draff manhole Nyob rau hauv qhov cuav hauv qab siab tso system |
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Lub ntiajteb txawj nqus nce Sparging (GIS) / Tsis muaj zog wort Tank |
Peev xwm=Mash Tun Kev tswj qhov kub thiab txias Cladded / Insulated |
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Kub cawv tank (yeem) |
Nyob ntawm cov khoom siv dej thiab lim / kev kho muaj peev xwm |
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Mash tsev ua haujlwm Platform |
(Yeem xaiv tau yog tias xav tau) |
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Wort Pump |
VSD |
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Thaum tshav kub kub Exchanger (kom txias wort ua ntej mus txog FV) |
Pre-filter kom txo tau tej yam uas fouling lub system |
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Flowmeter |
(Qhov tseeb xyuas ntawm wort ntim) |
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Poov Tank |
(yeem) |
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Min 5% muaj peev xwm ntawm FV |
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CIP |
Kev Tswj Kub Kub |
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Poov xab |
(yeem) |
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Tsawg shear (diaphragm?) |
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Fermenters (4-12) |
(Lub peev xwm ua haujlwm ntawm lub tshuab ntxhua khaub ncaws) Fitted agitators do cov lees hauv cov zaub mov xav tau |
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Cooling tsho |
Insulated (yeem) |
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Racking chaw nres nkoj kab nrog valve |
(Rau cov zaub mov uas tsis suav nrog lees) |
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CIP |
Kub tswj qhov system Hygienic sampling valve Ncua kab nrog valve Sab saum toj-mounted iav manhole Siab / nqus tawm valve Sanitary Level Tube |
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Ntxuav Pump (x2 yog tias tsis nqus nqus) |
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Ntxuav Charger |
Peev xwm=muaj peev xwm ntawm qhov ntxuav tseem Thaum tshav kub kub exchanger system kom rov qab cua sov los ntawm lub lauj kaub ale thiab preheat ntxuav ua ntej them Stilted tso cai rau lub ntiajteb txawj nqus pub ntawm ntxuav kom tseem (xaiv tau) |
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Ntxuav Tseem 2600L |
Peev xwm ~ 2600L ua haujlwm muaj peev xwm Kev tswj cua sov Cov khoom siv hluav taws xob sab nraud hloov hluav taws xob (Yeem) lossis Chav Jacket / Bain Marie Teeb tseem lub taub hau kom nce vapor turbulence, tooj liab hu, reflux thiab catalytic esterification Dual Sightglass ntawm caj dab / taub hau Extended (>4m lyne caj npab) Baffled plhaub thiab tube condenser Kev tswj qhov kub thiab txias Muaj peev xwm ua qauv distillate rau QC lub hom phiaj Anti-collapse apparatus 4500mm manhole (Glassdoor w. Logo yeem) Dephlemator los yog jacketed caj dab tso cai rau adjustable reflux tswj Automated tswj system (Tsub, Sijhawm, ntim, Daim ntawv qhia) |
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Low-Wines Txais |
⅓ Ntxuav tseem muaj peev xwm Muaj peev xwm khaws cia cov cawv muaj pov thawj |
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Low-Wines Pump (2 x yog tias siv lub tank qis qis) |
IECEx hluav taws xob tus qauv ntsuas (Explosion-proof) |
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Low Wines Uniformity Tank (Yeem) |
10 x muaj peev xwm ntawm cov dej cawv tsawg Muaj peev xwm khaws cia cov cawv muaj pov thawj |
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Ntsuj Plig Charger (yeem) |
Lub peev xwm ntawm Ntsuj Plig Tseem Ua kom siab tso cai rau lub ntiajteb txawj nqus mus rau hauv tus ntsuj plig tseem (xaiv tau) Muaj peev xwm khaws cia cov cawv muaj pov thawj |
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Ntsuj Plig Tseem 1250L |
Peev xwm ~ 1250L ua haujlwm muaj peev xwm Kev tswj cua sov Chav Jacket / Bain Marie Teeb tseem lub taub hau kom nce vapor turbulence, tooj liab hu, reflux thiab catalytic esterification Extended (>4m lyne caj npab) Baffled plhaub thiab tube condenser Kev tswj qhov kub thiab txias Muaj peev xwm ua qauv distillate rau QC lub hom phiaj Anti-collapse apparatus 4500mm manhole (Glassdoor w. Logo yeem) Dephlemator los yog jacketed caj dab tso cai rau adjustable reflux tswj Muaj peev xwm hloov distillate ntws mus txog 5 tus txais Automated tswj system (Tsub, Sijhawm, ntim, Daim ntawv qhia) |
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Foreshots Receiver (Yeem) |
Explosion-proof venting Calibrated ntsuas peev xwm (L) Muaj peev xwm mus twj tso kua mis los ntxuav lub charger lossis lub thawv ntim khoom Muaj peev xwm khaws cia cov cawv muaj pov thawj |
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Lub taub hau txais Secondes Receiver (Yeem) |
Explosion-proof venting Calibrated ntsuas peev xwm (L) Muaj peev xwm mus twj rau lub hwj chim / tseem los yog lub thawv ntim khoom Muaj peev xwm khaws cia cov cawv muaj pov thawj |
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Intermediated Spirit (Hearts) Receiver |
Explosion-proof venting Calibrated ntsuas peev xwm (L) Muaj peev xwm los tso rau lub tank tshiab los yog lub thawv ntim khoom Muaj peev xwm khaws cia cov cawv muaj pov thawj |
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Feints Txais |
Explosion-proof venting Calibrated ntsuas peev xwm (L) Muaj peev xwm mus twj tso kua mis los ntxuav / ntsuj plig charger los yog portable thawv Muaj peev xwm khaws cia cov cawv muaj pov thawj |
Yuav tsum tau Pumps rau saum cov receivers
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Tshiab Ua Tank |
Explosion-proof venting Calibrated ntsuas peev xwm (L) Muaj peev xwm khaws cia cov cawv muaj pov thawj |
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Tshiab Ua Pump |
IECEx ntsuas |
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Barrel filling System |
Mass flowmeter los yog lub teb chaws calibrated scale Tsis-poob filling system Vapor rov qab |
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CIP System |
Muaj peev xwm muab tag nrho cov txheej txheem khoom siv |
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Chilling System (Glycol) |
Muaj peev xwm chilling lub peev xwm txog li 12 fermenters |
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Glycol tank |
Ammonia los yog lwm yam eco-friendly refrigerants |
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Txias Ntauwd |
Muaj peev xwm muab cov condenser Auto-dosing ntawm bactericide (Legionella) |
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Boiler |
Muaj peev xwm muab cov mash tun, cov khoom tseem ceeb thiab cov txheej txheem dej |
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Pipework / Hoses |
Raws li xav tau Qib zaub mov Thaum tshav kub kub Ethanol haum CIP tshuaj tolerance Non-tainting - HDPE lossis lwm yam |
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Filtered / Kho Dej system |
RO UV ua kom tsis muaj menyuam Charcoal filtration |
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Txoj Kev Kho Dej Dej |
Kub thiab pH kho Cov khoom daws teeb meem thiab tshem tawm |
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Cov khoom siv lim, lub raj mis thiab daim ntawv lo |
Auto/Manual Raws li IECEx |
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Cua Compressor |
(yeem) |
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Khoom siv rau cua actuated li qub thiab diaphragm twj tso kua mis |
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Kev ntsuas ntsuas |
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Alcometers |
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SG Hydrometers |
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pH ntsuas |
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Cov cuab yeej Lab (yeem) |
Microscope Cytometer |
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Forklift/Electric Stacker |
Hluav taws xob (Tsis muaj emissions thiab tsis muaj qhov hluav taws xob) |
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Pallet Jack |
>2000kg SWB |
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Barrel Racking |
Gorilla Stackable Barrel Racks |
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Warehouse Shelving |
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Chemical Storage Txee |
Cov khoom siv oxidative Cov khoom siv txo qis |
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HVAC System |
Ua kom muaj cua txaus los tiv thaiv kev tsim tsis tsim nyog ntawm ethanol vapor lossis CO2 thiab malt plua plav / hmoov |
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Hluav Taws Xob Hluav Taws Xob |
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Dej ntws |
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Khoom npe ntawm 3500 Liter Ntxuav Lub lauj kaub Tseem, 2500 Litre Ntsuj Plig Lub lauj kaub Tseem Ob Lub lauj kaub Tseem Whisky Distillation
| TSIS MUAJ. | Lub npe | Specification | Qty |
| 1 | 3500L tooj liab whiskey ntxuav tseem | 3500L | 1 |
| 2 | 2500L tooj liab whiskey plig tseem | 2500L | 1 |
| 3 | Ntsuj Plig Safe | iav & SS ua ke | 1 |
| 4 | Ua haujlwm Platform | Stainless hlau 304 | 1 |
| 5 | 1500L Tsawg Wine sau tank | 1500L | 1 |
| 6 | 1200L Ntsuj Plig Lub Plawv Sau Tank | 1200L | 1 |
| 7 | 1200L Ntsuj Plig Lub Taub Hau & Tail Sau Tank | 1200L | 1 |
| 8 | 2.2KW Hloov twj tso kua mis rau ntxuav kua & Ntsuj Plig taub hau, Ntsuj Plig Tail |
2.2 KW TSI | 1 |
| 9 | 0.75KW Spirit Hearts Transfer Pump | 0.75KW | 1 |
| 10 | 4000L cawv cia tank | 4000L | 1 |
| 11 | Auger zeb | 1000KG / H | 1 |
| 12 | Pub conveyor | sib phim | 1 |
| 13 | 7000L Mash Lauter Tun | 7000L | 1 |
| 14 | Tsis muaj zog wort tank | 2500L | 1 |
| 15 | 16㎡ ob theem Phaj Kub Exchanger | 16㎡ | 1 |
| 16 | MT SS kev khiav hauj lwm platform | SS ua haujlwm platform | 1 |
| 17 | 4000L Kub Dej Tank | 4000L | 1 |
| 18 | 2.2KW Lub taub dej kub | 2.2 KW TSI | 1 |
| 19 | 15000L Fermenation Tank | 15000L | 6 |
| 20 | 2.2KW Cart Pump | 2.2 KW TSI | 1 |
| 21 | zaub mov qib hose | 6m 2 ,8m2 | 4 |
| 22 | Chav generator | 600 KW TSI | 1 |
| 23 | 60HP cua txias chiller | 60 hp cas | 1 |
| 24 | Cooling circulating dej tank | 12000L | 1 |
| 25 | dej txias twj tso kua mis 5.5KW | 5.5 KW TSI | 1 |
| 26 | Hluav taws xob tswj lub thawv (manual khawm hom) | Kev tawg-pov thawj hluav taws xob tswj lub thawv | 1 |
1. Kev Them Nyiaj: 50% ua ntej, 50% ua ntej lub Hoobkas tso khoom xa tuaj.
2. Muab validity: 30 hnub.
3. Lub sijhawm lav khoom siv yog ib xyoos.
4. Lus hais:
4.1. Cov phiaj xwm saum toj no yog cov phiaj xwm ua ntej, peb tuaj yeem kho lossis rov tsim cov lus hais raws li cov neeg siv khoom xav tau.
4.2. Tom qab kos npe rau daim ntawv cog lus, kev tsim khoom yuav tsum tau ua raws li cov qauv kos duab thaum kawg tau lees paub los ntawm ob tog.
4.3. Cov lus hais yog hais txog cov txheej txheem teeb tsa, cov cuab yeej tau muab tso rau raws li kev tsim qauv, thiab tuaj yeem hloov kho raws li cov neeg siv khoom xav tau tom qab.
